Battery Fire Exposure Test Apparatus For Lithium Ion Batteries Fire Test UL 2054

Battery Fire Exposure Test Apparatus For Lithium Ion Batteries Fire Test UL 2054

  • Brand: global
  • Product Code: BatteryFireExposureTest
  • Availability: 1000

Qty

Battery Fire Exposure Test Apparatus For Lithium Ion Batteries Fire Test UL 2054

 

Ensure the highest safety standards for your energy storage products with the Battery Fire Exposure Test Apparatus. Designed to rigorously test the flammability and thermal runaway propagation of lithium-ion cells and batteries, this testing equipment is built in strict accordance with UL 2054 (Standard for Household and Commercial Batteries) and related UL 2580 standards.

The apparatus simulates extreme fire conditions to evaluate how batteries react when exposed to direct flame or high-radiant heat sources. Featuring a high-temperature resistant stainless steel combustion chamber, precision mass flow controllers for flame calibration, and an advanced data acquisition system, it provides accurate and repeatable results for battery safety certification.

Key Features:

  • Standard Compliance: Meets test protocols for UL 2054, UL 1642, and UN 38.3.

  • Precision Flame Control: Equipped with a high-efficiency ribbon burner or point flame applicator with adjustable propane flow.

  • Robust Construction: Durable stainless steel test chamber with high-temperature insulation and observation windows for safe monitoring.

  • Automated Data Logging: Integrated thermocouples and software to record temperature curves and time-to-ignition data.

  • Safety First: Includes emergency shut-off, over-temperature protection, and exhaust gas treatment connections.

Ideal for battery manufacturers, testing laboratories, and research institutions, this apparatus helps you validate the fire resistance of your batteries before they hit the market.

Product Information For Battery Fire Exposure Test Apparatus:

1.1 Applied standards

This apparatus conforms to UL2054 Clause 22 FIG. 22.1, UL 1642-2009 Clause 20 FIG. 20.1, GB 31241-2014 Article 7.9 FIG. E.2.

1.2 Application

Battery Fire Exposure Test Apparatus is an essential test equipment for battery manufacturers and quality inspection departments. This equipment has the characteristics of convenient operation, safety and reliability, and high precision. It is an ideal testing machine for battery combustion and projectile testing.

1.3 Features

1.3.1 PLC and touch screen for control and operation.

1.3.2 When there is a smoke alarm, the exhaust will automatically open, and when there is no smoke, it will be closed after a delay.

1.3.3 Unsuccessful ignition alarm and cut off steam source.

1.3.4 Built-in lighting, through external reflection, to ensure the life and safety of lighting, etc.

1.3.5 The HD video camera and visual window can enable operator to clearly observe the changes of the test object in the experiment.

1.3.6 With explosion-proof glass, and equipped with steel mesh, double protection.

1.3.7 Controlled by remote controller, the maximum distance can reach 10 meters.

 

1.4 Test procedures

The test battery is placed on a flat table covered with a cover plate with a 4-inch diameter hole in the middle. Cover plate is made of steel wire mesh with 20 holes per foot or steel wire 0.017 inch (0.43mm). Place a screen with 8 sides of 2 feet wide (610 mm) and 1 foot high (305 mm) on each side around the specimen. The metal mesh consists of 0.010-inch (0.25mm) metal wire at 16-18 wires per inch. The sample is placed on a metal mesh, covering the hole in the center of the table, and then heated until it explodes or is destroyed. The direction of the safety valve is parallel to the asbestos cloth.

Acceptance: No part of the explosive battery penetrates the screen, and no part or all of the battery protrudes from the screen.

Technical Parameters For Battery Fire Exposure Test Apparatus:

1 Sample limits

This test equipment prohibits:

Testing or storage of biological specimens

Test or storage of strong electromagnetic emission source specimens

Testing or storage of radioactive material samples

Testing or storage of samples of highly toxic substances

Test or storage of specimens during testing or storage that may produce such substances or objects

2 Number of station 1 station
3 Burner Bunsen burner, pipe inner diameter 0.375 inch (9.5mm)
4 Flame Applicate Time 99H59M59.9S±0.1s
5 Flame Height 10~75±2mm can be adjustable
6 Testing Hole Diameter 102mm
7 Fire Ignition Device Auto fire ignition
8 Schematic diagram of blowtorch and electric fire device

 

10 Testing Bar Diameter 1/4 inch (6.4mm) ×12 inch (305mm)
11 Test Cover Width 24 inch (610mm) ×12 inch (305mm), octagonal
12 Test Cover Height 12inch (305mm)
13 Testing Aluminum Mesh Diameter 0.010-inch (0.25mm) 16hole×16hole
14 Octagonal stainless steel net cover Distance between each other 2 feet (610mm), Octagonal net cover height1 feet (305mm)
15 Screen 150×150mm (made of steel wire mesh with 20 holes per foot or steel wire 0.017 inch /0.43mm), Max capacity:5kg
16

Standard drawing of

Eight-sided cover

 
17

Physical picture for

Eight-sided cover

 

18 Burning Gas Requirement High purity liquefied petroleum gas (should be prepared by Customer)
19 Control system PLC, and a remote controller is offered, whole test procedure fully automatic
20 Display and Operation Method Touch Screen
21 High Speed Camera

Brand: logitech

Model:C920 Pro

Maximum resolution: 1080p/30fps

Size: WDH=94×71×43.3mm

  • Compatible computer system: Windows® 7 or above
  • macOS 10.10 or above
  • Chrome OS™
  • USB-A

 

 

The camera can clearly observe the test situation in the chamber. (The computer and video support software should be prepared by user)

22 Video Monitor
Brand MI
Model MJSXJ09CM
Size 115*78*78mm
Resolution 1296P(3 megapixel)
Viewing angle Horizontal 360° Vertical 108°
PTZ control APP control (Horizontal + Vertical)
Full color night market Low light full color
Infrared night vision Support
Two-way voice Support
Tracking function Support
Install method lay flat /upside down /side mounted
Wifi channel 2.4GHz
Storage Come with 32G microSD card

 

 

 

 

23 Inter Size W800XD700XH700 mm
24 Overall Dimension W1000XD900XH1620 mm
25 Observation Window 430 X 350mm (20mm thickness tempered explosion proof glass), with explosion-proof net
26 Inner chamber Material SUS304 Stainless steel
  Outer Chamber Material Cold rolled powder painted
  Smoke Extractor Φ 150mm on back side
  Bottom Installed with universal wheels
  Pressure Relief Port Test chamber with pressure relief device, when the pressure in the chamber to set up, self-open the pressure relief hole to release the pressure out of the chamber

Tags: Battery Safety Tester, UL 2054 Testing, Lithium Battery Equipment, Thermal Runaway Test, Flammability Tester, Fire Exposure System, Battery Certification Equipment, Energy Storage Test, Ribbon Burner Apparatus, Laboratory Testing Equipment

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